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Change the way you work with the NEW, revolutionary Powermax SYNC™ series

Hypertherm Powermax Sync Closeup Image
Hypertherm Powermax Sync

Powermax SYNC™ series, the next generation of Powermax45/65/85/105 systems feature built-in intelligence and a revolutionary single-piece cartridge consumable!

Swift-Cut is the worlds first light industrial CNC OEM to fully test and integrate the new Hypertherm Powermax SYNC™ plasma systems with our cutting machines and software.

As a key partner of Hypertherm for over 10 years, we have worked closely with the global number 1 for plasma power sources and been part of their SYNC™ early adopter program.

Extensive testing of fully nested sheets has allowed us to analyse the performance of the new systems and we would now like to introduce our brand new Swift-Cut SYNC™ video which provides an overview of the advantages available to us now the SYNC™ system is available to purchase.

All new Swift-Cut plasma machines are SYNC™ ready. The SYNC™ power sources are also retrofittable on existing tables (software update required)

Hypertherm Powermax Sync Cartridge Comparison graphic
Hypertherm Powermax Sync 105 with Swift-Cut Pro CNC plasma metal cutting table in the background

8 reasons to upgrade

Increased cut height (on material less than 1/2″)

Reduces the potential for nozzle damage and collision with molten metal produced during the pierce and cutting process.

Consumable longevity

We have experienced over 2000+ pierces per set of consumables. This means;

  • Less consumable changes – less downtime for the customer – increased productivity
  • Lower cost per part

Improved cut quality

Edge finish is smooth and angularity is controlled

Ease of Use

The new cartridge system is easy to install and remove. There’s reduced chance of dropping individual consumables into the table bed. Colour coordinated cartridge makes the correct cutting process (mechanised vs hand-cut etc) easily identifiable

Money saving

Cartridge reduces the chance of used consumables being swapped out too early. Maximise the life of each set and reduces wastage. Consumable age and usage can be checked on the CNC software or through the dedicated Hypertherm app*

Innovative smart system

Innovative smart system and access to cartridge data for performance tracking and analysing usage patterns*

Foolproof design!

For the first time ever, the machine knows what consumables are on the end of the torch! If the wrong consumables are installed, the machine will recognise this and ask if you wish to change**

Less stock inventory

One part per amperage to stock instead of up to five

 

*Optional cartridge reader accessory required along with smartphone and Hypertherm SYNC app for viewing data away from the operators console
**Phase 2 – coming soon

Swift-Cut console showing SwiftCAM software with Swift-Cut Pro CNC plasma metal cutting table using Hypertherm Powermax Sync to cut metal sheet in the background
Hypertherm Powermax Sync Range
Hypertherm Powermax45 SYNC

Powermax45 SYNC™

The world’s best-selling plasma power source just got even better. Now SYNC™ enabled, the Powermax45 SYNC™ delivers fantastic consumable life and excellent repeatable cuts, with a pierce capacity of 12mm (1/2”) on mild steel. Uniquely, it’s the only Hypertherm power source suitable for single-phase mechanised cutting.

Cut capacity

1/2” (12 mm) mild steel and stainless steel (10mm for aluminium)

Input voltage at 50/60 Hz

CSA 200-240 V, 1-PH
CSA 480 V, 3-PH
CE 230 V, 1-PH
CE 400 V, 3-PH

Duty Cycle at full output2

CSA 50% 200-240 V, 1-PH
CSA 50% 480 V, 3-PH
CE 50% 230 V, 1-PH
CE 50% 380/400 V, 3-PH

Gas

Air or nitrogen

Motor generator requirement for full arc stretch at full output

8 kW

Hypertherm Powermax65/85/105 SYNC

Powermax65/85/105 SYNC™

Three professional grade power sources with all the benefits of a SYNC™. These systems maximise productivity through reductions in downtime, optimised cut quality performance and streamlined consumable inventory management. Pierce capacities on mild steel are: Powermax65 SYNC™ – 16mm (5/8”), Powermax85 SYNC™ – 20mm (3/4”), Powermax105 SYNC™ – 22mm (7/8”).

Cut capacity

5/8” (16 mm)

Input voltage at 50/60 Hz

CSA 200-480 V, 1-PH
CSA 200-600 V, 3-PH
CE 400 V, 3-PH

Duty Cycle at full output2

CSA 50%, 230-600 V, 1/3-PH
CE 50% 380/400 V, 3-PH

Gas

Air or nitrogen

Motor generator requirement for full arc stretch at full output

15 kW

Cut capacity

3/4” (20mm)

Input voltage at 50/60 Hz

CSA 200-480 V, 1-PH
CSA 200-600 V, 1/3-PH
CE 400 V, 3-PH

Duty Cycle at full output2

CSA 60%, 239-600 V, 3-PH
CE 60%, 380/400 V, 3-PH

Gas

Air or nitrogen

Motor generator requirement for full arc stretch at full output

20 kW

Cut capacity

7/8” (22 mm)

Input voltage at 50/60 Hz

CSA 200-600 V, 3-PH
CE 230-400 V, 3-PH
CE 400 V, 3-PH
CCC 380 V, 3-PH

Duty Cycle at full output2

CSA 80% 480-600 V, 3-PH
CE 80% 400 V, 3-PH
CCC 80% 380 V, 3-PH

Gas

Air or nitrogen

Motor generator requirement for full arc stretch at full output

30 kW

Hypertherm Powermax125 SYNC

Powermax125 SYNC™

Delivering maximum power and performance for Hypertherm air plasma, the Powermax125 offers 100% duty cycle and 25mm (1”) pierce capability on mild steel. Combined with the Duramax Hyamp torch and consumables, this machine really is an air plasma powerhouse!

Cut capacity

1” (25 mm)

Input voltage at 50/60 Hz

CSA 480 V, 3-PH
CSA 600 V, 3-PH
CSA 400 V, 3-PH
CSA 380 V, 3-PH

Duty Cycle at full output2

CSA 100% 480-600 V, 3-PH
CE 100% 400 V, 3-PH
CCC 100% 380 V, 3-PH

Gas

Air or nitrogen

Motor generator requirement for full arc stretch at full output

40 kW